CoPilot Max 512i High-Resolution Industrial Inkjet Printing System
The Squid Ink CoPilot® Max 512i is a powerful high-resolution industrial inkjet printer engineered to deliver sharp, consistent coding on both porous and non-porous surfaces. Capable of printing up to 2.8” high per printhead and supporting dual printheads from a single controller, the CoPilot Max 512i provides a flexible and cost-efficient solution for packaging, product identification, and case coding applications. With production speeds up to 480 ft/min, it is built to perform in demanding manufacturing environments.
Versatile Printing for Porous and Non-Porous Surfaces
Designed for maximum application flexibility, the CoPilot Max 512i supports oil-based, solvent-based, and UV-LED curable inks—ideal for fast dry times and durable marks on a wide range of substrates. The system produces crisp high-resolution text, clear barcodes, detailed graphics, and professional-quality logos at up to 180 dpi vertical resolution (205 dpi horizontal), ensuring reliable readability and scan performance.
Enhanced Controller Performance
The upgraded CoPilot Max 512i controller delivers faster processing speeds, responsive touchscreen navigation, and near-instant message rendering for efficient operation on high-speed production lines. A bright 4.3” full-color touchscreen provides simple access to system settings, stored messages, and print controls. The printer is also compatible with Squid Ink’s intuitive Orion™ PC software for easy message design, editing, and management.
Cost-Effective Coding and Marking Solution
The CoPilot Max 512i helps manufacturers meet GS1 barcode requirements while significantly reducing operational costs. Inkjet consumables typically cost a fraction of traditional labels, while eliminating the need for preprinted cartons and excess label inventory. The result is a reliable, low-maintenance, and economical solution for modern industrial coding applications.
Benefits
- Run up to two 2.8″ print heads from a single controller
- Print up to 2.8″ of hi-resolution characters, razor-sharp text, scannable bar codes, and great-looking logos at 180 dpi
- CoPilot Max’s 4.3″ full-color touchscreen provides access to the system’s internal messages and print functions
- Compatible with Squid Ink’s easy-to-use Orion™ message creation PC software
System
- Print Technology – Piezo impulse print head technology
- Maximum Print Height – 2.8″ (7.1 cm) per print head
- Vertical Print Resolution – 180 dpi capable of printing razor-sharp graphics, small character text, and scannable bar codes
- Horizontal Print Resolution – 205 dpi
- Print Speed – Up to 480 ft/min at 205 dpi
- Time & Date – Internal real-time clock with battery back-up
- Product Sensor – External photocell or optional encoder
- Communication Interface – One USB host and one Ethernet input
- Touchscreen – 4.3″ (10.9 cm) full-color touchscreen display
- Ink Cartridge Volume – 500ml cartridge
- Low Ink Indicator – Status alert on the touchscreen, LED light beacon optional
- Substrate Capabilities – Porous or non-porous surfaces
- Electrical Requirements – 100 – 240 VAC, 50/60 Hz, 216VA maximum
- Operating Environment – 34°F – 104°F (1° – 40°C) with PZ1525 low temp oil-based ink
- Agency Certifications – CE
Software
- Time & Date – Full time and date functionality including expiration date and Julian Dates.
- Item Numbering – Sixteen counters, one of which can be a daily counter and production counter
- Shift Codes – Four programmable shift codes with automatic rollover
- Bar Codes – All standard bar codes, including 2D
- Fonts – Arial, Arial Bold, Arial International, Arial Monospaced, Courier, Tahoma Bold, and Lucida resident fonts for use in variable data elements. Static elements in any Windows® font
- Logos – Most image files are supported with Orion software
- Printing Features – Reverse, invert, rotate, repeat; print on/off button
- Message Length – Up to 120″ (3.05 m)
- Number of Messages – 1 GB storage space will store approximately 1000+ messages
- Ink Usage – Shown in Orion software
- User Data Prompts – Prompts for user input at the start of the print job by manual input on the touchscreen
- Wireless Connectivity – For wireless connection between PC or tablet and printer controller
- Database Capability – Ethernet communication protocol for external communication
- Languages – English, Spanish, German, Chinese, Japanese, Korean, Russian, Polish
Optional Accessories
- Encoder – For operation with variable speed conveyors
- Bar Code Laser Scanner – scan and print message retrieval
- External Light Beacon – Indicates low ink levels
- Wireless USB Device and Router – For wireless connectivity
- Windows Tablet – Pre-loaded with Orion software; includes mounting bracket with swivel arm, USB to Ethernet cable, and stylus
- Conveyor Mounting Bracket – Provides stable mount to conveyor or other material handling equipment
- Floor stand – Includes mounting brackets and legs with leveling feet; 59″ (1.5 m) total height
- Spring Loaded Print head Bracket – Provides consistent throw distance with inconsistent boxes or products
- Starter Kit – Includes ink, cleaner and flush solution, print head wipes, hand cleaner, and latex gloves
